Regulated companies must have a QMS in place to qualify, sell, and sustain safe and effective life-enhancing products. It provides a systematic approach to help improve quality controls, eliminate nonconformance issues, reduce audit risks, and streamline new product development processes.
Regulatory bodies such as the U.S. Food and Drug Administration (FDA), European Commission, and International Organization for Standardization (ISO) set forth specific requirements for a quality management system to ensure companies are complying with standards such as Title 21 CFR 820, Title 21 CFR Part 11, EU MDR, EU IVDR, and ISO 13485.
The type of QMS that is implemented will vary by industry and depend on a company’s unique set of products, goals, and values. Organizations typically use the following standards as the basis for establishing their own QMS.
ISO 9001 outlines these seven principles to help guide organizations toward improved performance and better business outcomes:
Over the years, organizations have adopted different quality management tools and techniques to help with product, process, and people improvement.
Some of the more commonly used methods include:
PDCA serves as the foundation for continuous improvement. Senior management sets certain goals and targets (Plan). Teams then implement changes or improvements to meet those targets (Do). The performance of the changes is measured to determine their effectiveness (Check). If the changes are successful, they are implemented as a standard practice (Act). If the changes do not work, the cycle is repeated.
This visual tool helps teams troubleshoot a particular problem by exploring all the possible causes until the root cause is identified and next steps are agreed upon.
A set of statistical methods and data analysis techniques is used to find defects and determine their cause. The intent is to reduce process variation and improve the quality of products or services which results in increased revenue and enhanced employee morale.
Many companies employ this methodology to minimize waste while maximizing productivity throughout the production process. Removing inefficiencies helps to reduce costs and deliver more value to the customer.
The just-in-time inventory management strategy involves ordering just enough materials to complete production. The goal is to minimize waste, reduce inventory cost, and increase efficiency.
Organizations typically do not reap the full benefits of a QMS due to their reliance on outdated, manual processes.
Many companies have been accustomed to maintaining all the records that are tied to their quality system in file cabinets, binders, or local hard drives. With industry regulations becoming more stringent, companies are having to develop and maintain more extensive documentation to demonstrate compliance. Storing, tracking, and updating paper records becomes too costly and time-consuming as the volume continues to rise. The transition to remote work practices also makes it nearly impossible to keep paper records in a centralized location and ensure everyone is working from the latest revision.
This culminates in errors and a lack of traceability which prevent companies from meeting their quality objectives and getting products to market on time.
For organizations that are looking to move away from traditional paper-based systems, electronic quality management system solutions are an ideal fit. The ability to maintain standard operating procedures (SOPs), design history files (DHFs), and other critical documentation in a secure, electronic repository helps teams gain better control and traceability of their quality processes and records. Document changes can be clearly communicated and made accessible to remote teams. In addition, everyone can easily locate files and compile the necessary information for a regulatory audit or inspection.
Cloud-native QMS solutions that are sold under a software-as-a-service (SaaS) subscription model eliminate the need for companies to invest in extensive IT infrastructure and resources as part of the implementation. Legacy product and quality data can be easily migrated to the Cloud, enabling teams to get up and running quickly.
Quality management software serves manufacturers in regulated industries. As engineering, quality, manufacturing, and procurement teams work to develop and launch new products, modern quality management system software provides a way to keep everyone aligned at all times, regardless of where teams and suppliers are located.
Whether you’re a small startup or Fortune 500 company, QMS software addresses the common challenges facing most regulated companies today:
Explore how companies are adopting quality management system software to boost productivity, reduce audit risks, and accelerate time to market (TTM).
To learn even more about QMS software, check out our Ultimate QMS Guide.