A manufacturing change often begins when a shop floor worker, supervisor, or member of the engineering team notices a problem on the manufacturing line such as glue failure or a line backup and ends when key stakeholders agree on a solution. A good manufacturing change process feeds data back into the design process, allowing engineers to be informed about manufacturing line issues and apply that knowledge to current and future design iterations. Changes in manufacturing should be documented so that issues may be handled quickly. A manufacturing change request (MCR) or manufacturing change order (MCO) is typically used to document the change process.
*Source: The Manufacturing Change Process
The four main types of manufacturing are casting and molding, machining, joining, and shearing and forming.
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An engineering change request (ECR) can be created by anyone involved in product development or manufacturing process. ECRs provide a general description of issues to be addressed and require engineering management approval before a more detailed engineering change order (ECO) is created and then routed to all stakeholders beyond engineering team for approval. The stakeholders that review ECOs are generally referred to as change control boards (CCBs). Once all members of the CCB approves the ECO, it can be implemented and acted upon by purchasing and manufacturing teams.
The steps in the manufacturing process are
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Read our guides to effective change and revision control, master change management with our best practices articles and learn how to implement an effective change management system.