How Aura Aero Streamlines Aircraft Development with Arena and Onshape

Arena by PTC is essential to Aura Aero’s product development, providing a centralized cloud platform for organizing, tracking, and synchronizing critical product data throughout the aircraft lifecycle. Its robust product lifecycle management (PLM) capabilities ensure that design and manufacturing processes remain streamlined and up-to-date.

Integrating Arena with Onshape CAD further enhances collaboration among Aura Aero’s engineers, enabling seamless teamwork whether working remotely or onsite. This strong connection enables efficient workflows, open communication, and rapid information sharing, ultimately driving greater productivity and innovation in aircraft design and manufacturing.

Transcript

I’m Mark German, the Chief Digital Officer from Ohio. We have a small aircraft, a two seat aircraft named Integral. We have three versions of this aircraft. The Integral R for race, the integral S for school and the integral E for electrical. Entrual is a training and aerobatic aircraft and the air is more oriented at aerobatics, the S more oriented on training and the E is a fully electrical aircraft. And we are very proud to have certified our first aircraft, the Integral Air, in a fully digital way. So no paper anymore.

I mentioned Integral Aircraft, but we are also developing another one which is ERA, a regional commuter aircraft, a nineteen seaters hybrid electric propulsion and hybrid aircraft. And we are also developing a drone. What we want to prove and to show is that we are developing aircraft. It’s our main business, but we have integrated the digital within the DNA of the company. So it helps us to be more efficient.

First, are cloud native and we have zero on premise computers and we are using AWS and Google Cloud Platform for the cloud parts. And regarding the software, are using Onshape for the CAD data, Arena for the PLM and other software as RecSuite for the requirements management. We are very proud to work with Onshape. We have started to work with Onshape five years ago and for us is the first SAS CAD solution with an integrated PDM, which is a dream for us.

Our engineers are able to collaborate very easily thanks to just a Chromebook or a MacBook Air. We can exchange information very quickly, we can work remotely, we can work from everywhere in the world. In addition to that, we have a lot of discussion with PTC team and Onshape team in order to update software and they listen to us. They add new features every three weeks.

It’s a real pleasure to work with that. Integration is very important for us. That’s why we have a data platform which is able to connect all these solutions between themselves and to synchronize data, to share data between all the solutions we have. We want to achieve what we have in mind from the start is to have a real digital twin of all of aircraft.

By digital twin, I mean a simulation model for each aircraft, for each specific aircraft, which will help us to provide some very quick simulation, which help to provide added value services to our customer. Because if I know with simulation model to simulate very quickly something, I’d be able to provide to the customer very good information very quickly. So predictive maintenance, optimize the aircraft, flight after flight, single pilot operation, which is roughly a kind of autopilot in case of emergency. These kind of services, we can achieve that thanks to the digital twin and the digital twin need data and data we need to collect all the data and to use it to train models and thanks to these models we are calling the digital brain.

We want to create these services for our customer and serving our customer.

It’s very important to demonstrate step after step that you can do the stuff you promise. So it’s what we did. We make our first flight and we make our first certification. We sell the first aircraft. We did the first electrical aircraft flight in December.

And in the same time we’re building some digital deliverable at the same time. Even if it’s not as visible as the rest, it will come. And we have some interesting software and data coming in the back as deliverable too.

We need to be smart because we want to produce aircraft not in a complex way.

We want to be straightforward.

So the digital is a way of achieving this goal.

And we are building strong foundation, digital foundation to exchange data between the different business activity around the aircraft. We want that people from design, from manufacturing, from support, from sales after sales working together.

That’s the way we have built and we are continuously building the digital foundation of O’IO. In fact, we are growing because we are delivering. The most important part is to deliver aircraft, to prove to our shareholder that, we are doing what we have promised.

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